隔音巖棉板:首先是原料準備階段,巖棉板主要由巖棉毛和輔助材料組成。巖棉毛是由熔化的玄武巖礦石經(jīng)過高速旋轉(zhuǎn)噴絲機噴出,形成纖維狀的物料。輔助材料包括樹脂、抗裂增強劑等,用于增加強度、改變板材性能等。在此階段,需要將各種原料按一定比例混合,并進行干燥處理,以保證后續(xù)工藝的順利進行。
Sound insulation rock wool board: Firstly, it is the raw material preparation stage, and the rock wool board is mainly composed of rock wool wool and auxiliary materials. Rock wool is a fibrous material formed by molten basalt ore being ejected by a high-speed rotary spinneret. Auxiliary materials include resins, crack resistant reinforcing agents, etc., used to increase strength and change the properties of the board. At this stage, various raw materials need to be mixed in a certain proportion and dried to ensure the smooth progress of the subsequent process.
防火巖棉板:接下來是熔融噴絲階段。在專用設備中,將混合好的原料加熱至高溫,使之熔化并形成纖維狀的物料。然后通過高速旋轉(zhuǎn)噴絲機將熔融的物料噴出,形成長而細軟的纖維狀巖棉毛。在噴絲過程中,需要控制溫度、噴絲速度等參數(shù),確保纖維的均勻性和質(zhì)量。
Fireproof rock wool board: Next is the melt spinning stage. In specialized equipment, the mixed raw materials are heated to high temperature to melt and form fibrous materials. Then, the molten material is sprayed out through a high-speed rotary spinneret, forming long and soft fibrous rock wool. During the spinning process, it is necessary to control parameters such as temperature and spinning speed to ensure the uniformity and quality of the fibers.
接下來是成型加壓階段。將噴絲得到的巖棉毛通過輸送帶或輥筒進入成型機中,經(jīng)過壓實和加熱處理,使巖棉毛相互交織,形成堅固的板材。在此過程中,需要調(diào)節(jié)成型機的溫度、壓力等參數(shù),以確保板材的厚度、密度等滿足要求。然后是固化切割階段。 巖棉板廠家表示成型的巖棉板通過自然固化或熱固化,使板材結(jié)構更加牢固。固化完成后,需要進行板材的切割和修整,以得到符合尺寸要求的產(chǎn)品。通常采用電動切割、刀具切割等方法進行。
Next is the molding and pressure stage. The rock wool obtained by spinning is fed into the forming machine through a conveyor belt or roller, and then compacted and heated to interweave the rock wool and form a sturdy board. During this process, it is necessary to adjust the temperature, pressure, and other parameters of the forming machine to ensure that the thickness, density, and other requirements of the board are met. Then there is the curing and cutting stage. The rock wool board manufacturer stated that the formed rock wool board is naturally cured or thermally cured to make the board structure more firm. After curing, it is necessary to cut and trim the board to obtain products that meet the dimensional requirements. Usually, methods such as electric cutting and tool cutting are used.
保溫巖棉板:然后是表面處理階段。為了增加巖棉板的使用壽命和外觀美觀,需要對板材進行涂層處理。一般會涂覆聚酯漆、氟碳漆等防火、耐候性能較好的涂料。 巖棉板廠家表示在此過程中,還可以根據(jù)需要進行噴繪、印刷等工藝,以滿足客戶個性化需求。以上就是巖棉板的生產(chǎn)工藝流程。巖棉板廠家在生產(chǎn)過程中需要嚴格控制每個環(huán)節(jié)的質(zhì)量,確保產(chǎn)品的性能和品質(zhì)符合要求。只有通過科學規(guī)范的生產(chǎn)工藝,才能生產(chǎn)出高質(zhì)量的巖棉板產(chǎn)品,為建筑行業(yè)提供優(yōu)質(zhì)的隔熱、隔聲解決方案。
Insulation rock wool board: then the surface treatment stage. In order to increase the service life and appearance of rock wool boards, it is necessary to apply coating treatment to the boards. Generally, polyester paint, fluorocarbon paint, and other coatings with good fire and weather resistance are applied. The rock wool board manufacturer stated that in this process, spray painting, printing and other processes can also be carried out as needed to meet the personalized needs of customers. The above is the production process of rock wool board. Rock wool board manufacturers need to strictly control the quality of each link in the production process to ensure that the performance and quality of the products meet the requirements. Only through scientific and standardized production processes can high-quality rock wool board products be produced, providing high-quality insulation and sound insulation solutions for the construction industry.
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